What Could Be The Possible Reasons For The Equipment Failure?

  • Editorial Team
  • Equipment Maintenance
  • 29 April 2024

Handling and managing the equipment fleet is not as easy as it looks. The maintenance of each piece of equipment is highly important to keep them working on the job site. However, many construction managers face the issue of their equipment breakdowns immediately after getting them on the job site. For the success of a construction project, it is important for the equipment to work up to the mark and should not break down unexpectedly. This may affect the timeline and budget of the project.

Hence, the reliability of large machinery is the most important thing you should never take for granted. Ensuring the maximum performance of your machinery is imperative for productivity and profitability as a fleet operator or business manager. Breakdowns, however, can cause operations to be disrupted and result in time and resource waste. In this scenario, you also need to be aware of the possible reasons why your equipment breaks down while being used on the job site.

Are your operators untrained?

One of the many reasons for equipment breakdown is the untrained operators who do not have enough knowledge about the equipment and its operation. Well-trained operators are the cornerstone of effective equipment operation. Hence, the main cause of malfunctions is improper training, since unskilled operators may mishandle or abuse equipment, resulting in preventable damages.

Whether you are hiring an operator for the crane or a used road roller, make sure the candidate has a solid history of operating the latest machinery. However, if you find that the operators are not aware of the latest techs in the equipment you may need to make significant investments in thorough training programs. These training are to guarantee that operators are not only licensed but also skilled in the use of equipment, following safety procedures, and troubleshooting methods.

Are you ignoring routine maintenance? 

Heavy equipment lifetime depends on routine maintenance. Premature wear and tear can lead to breakdowns if normal inspections, fluid changes, and part replacements are neglected. Even if you are renting equipment for your construction project, make sure that it is properly maintained and follows all the safety guidelines.

One way to greatly lower the chance of unplanned breakdowns is to adhere to manufacturer-recommended maintenance schedules, perform thorough equipment inspections, and treat concerns as soon as they arise. For better maintenance scheduling of your own equipment, make sure to use telematics that is efficient enough to remind you about the equipment maintenance time. whereas these techs also help you identify the wear and tear on an early basis before it gets worse.

Are you overloading the machines?

Going beyond a machine’s weight limit might lead to disastrous consequences. Overloading causes excessive strain on parts, which can result in mechanical malfunctions and breakdowns. Operators must rigorously abide by weight restrictions and operating manuals to prevent undue pressure on equipment and to guarantee safe and effective functioning. If you are using a crane or a wheeled ladder, it is highly important to review the manual and understand the capacity of the equipment. Ask your operator to strictly follow the guideline and you must overlook them side by side.

Are you ignoring warning signals?

Complex and sophisticated warning systems on contemporary heavy machinery notify operators of possible problems. Ignoring these warning signs might cause minor issues to worsen and eventually become serious breakdowns. To avoid expensive downtime, operators must be alert in reacting to warning lights or unusual equipment behaviour, looking into and resolving the problem as soon as possible. Never try to delay any repair or replacement because it will equally affect and damage the other components.

Is your equipment experiencing thermal failure?

Heavy machinery can be severely damaged by extremely high temperatures. Performance and dependability can be compromised by thermally induced failures, which can arise from cold starts or extended exposure to heat. The danger of thermally related breakdowns can be reduced by using appropriate storage procedures, avoiding extended operation in harsh environments, and putting temperature control mechanisms in place.

Did you check for the mechanical failure?

Mechanical Failure: The term “mechanical failure” refers to a variety of problems, such as misaligned or worn-out pieces. These malfunctions are frequently caused by extended use of equipment without proper maintenance or by mishandling it. Mechanical failures can be reduced with routine maintenance, prompt repairs, and operator instruction in safe equipment operation.

Possible machinery defects

Machinery Defects: Due to innate flaws or production problems, even well-maintained machinery is susceptible to malfunctions. Before possible flaws cause breakdowns, they can be found and fixed with the assistance of reliable dealers or manufacturers, keeping an eye on equipment warranties, and learning about recalls or other issues.

Let’s Wrap Up

Preventing heavy equipment failures requires a proactive strategy that emphasizes operator education, regular maintenance, following operating procedures, and being alert to warning indications. Businesses may reduce downtime, maximize equipment performance, and guarantee a smooth workflow by putting these techniques into practice. Putting money on equipment reliability now will pay off in the long run by increasing operational success.

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